This is another circuit breaker trash barrel blog. I went to one of the many barrels of trashed circuit breakers and grabbed a breaker out of one of the barrels. We thought these barrels of discarded breakers would be a gold mine for useful circuit breaker maintenance, testing, and reconditioning blog information. So today’s blog is about a Cutler Hammer ED3200, style number 6610C75G04, 200 amp molded case circuit breaker. The breaker looks great. Looks like it was cleaned up but then thrown out. It was. But the operating mechanism was defective. It would not latch and it would not close the circuit breaker. The cover had indications of overheating at the center pole of the load side of the circuit breaker. There was a piece of the copper conductor still in the load side center pole terminal. The feeder had been cut off rather than remove. The strands of the conductor and the lug were fried. That’s a technical term for overheated to the point of brown discoloration, corrosive appearance on the surface of the lug and on the set screw holding the conductor in place. The metal tab under the lug surface was brown from overheating. The top view showed the top of the lug set screw was also burned and brown. We know from experience that the lug can’t be removed without damaging the load side center pole tab of this Cutler Hammer ED3200 200 amp circuit breaker. We know the heat has damaged the trip device and dried out the interior operating mechanism. A breaker damaged like this, whether a Square D, GE General Electric, Siemens or Westinghouse circuit breaker, is junk and needs to be destroyed. So into the scrap barrel it goes. Warning, one might ‘fool around’ with this breaker and get the operating mechanism to function and maybe finally get the old piece of cable out, but the breaker is still junk. Put it on the table, come back in a week and I’ll bet you it doesn’t work again. If you removed the cover, you would instantly see why.